- Fire and Explosion
- Exposure to toxic fumes from metals, coatings, and welding rods
- Radiation
- Electric Shock
- Ergonomic Strains
Risks:
- Fatal injuries
- High temperatures and sparks can ignite flammable materials
- Ultraviolet (UV) and infrared (IR) radiation causing burns or eye damage (arc eye)
- Improper grounding or contact with live parts of the equipment
- Awkward postures or repetitive motions causing musculoskeletal issues
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- Install welding screens to protect nearby workers from UV radiation
- Use local exhaust ventilation or portable fume extractors to minimize exposure to toxic fumes
- Ensure proper grounding of welding equipment to prevent electrical hazards
- Use fire-resistant blankets or barriers to contain sparks and heat
- Use PPE:
- Welding Helmet
- Flame-Resistant Clothing
- Heavy-duty, flame-resistant welding gloves
- Respiratory Protection - Use P2 or P3 respirators when ventilation is insufficient
- Steel-toe, heat-resistant boots
- Store flammable materials away from welding zones as per AS 1674.1
- Ensure welding equipment complies with AS/NZS 60974
- Implement localized fume extraction systems where natural ventilation is insufficient
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- Conduct pre-task safety checks, including equipment inspection
- Install and maintain engineering controls (e.g., ventilation and fire protection)
- Provide task-specific training to workers on safe welding practices and emergency procedures
- Enforce the use of PPE during welding activities
- Conduct pre-task inspections of welding equipment and PPE
- Perform regular audits and inspections to ensure controls remain effective
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- Site Supervisor
- Carpenters
- Welders
- Safety Officer
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